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A5 MIG Orbital System 1500

A5 MIG Orbital System 1500

Complete weld joint with one set

The most efficient mechanized system for MIG orbital welding



More details

A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated remote controller. 

 

Key benefits

 


WELD MORE

per day with the integrated WiseRoot+ process

 

 

 

 

 

 

 

SAVE COSTS

WiseRoot+ process saves 50 % in labor and filler costs

LESS FILLER MATERIALS

with simultaneous use of WiseFusion and WisePenetration processes

 

Key applications

Pipelines

Process pipelines

Oil rigs

 

 

Benefits

  • Increased welding productivity
  • Pre-defined programs for different pipe sectors
  • FastMig X Welder enables the use of two wire feeders simultaneously
  • Use of WiseRoot+ means no slag or spatter
  • Carriage can also be used for horizontal and vertical joints with or without weaving
  • Simultaneous control of carriage programs and power source channels makes control easy
  • One button for starting, stopping, and changing the welding parameters
  • Light and durable Remote Control Unit makes operation simple and fast
  • Accurate speed control and two drive motors
  • Multiple weaving patterns possible with integrated Weaving Unit
  • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder
  • Only one power cable needed

WELD ROOT PASSES 80 % FASTER with WiseRoot+

You can complete more than 80 % more root pass welding per day with WiseRoot+ compared to MIG/MAG welding. WiseRoot+ is notably faster than 1-MIG or TIG: The welding travel speed with WiseRoot+ is 20-25 cm/min when compared with 1-MIG 8-12 cm/min, and with TIG 5-9 cm/min, depending on the application. In our example case, you can weld 11 meters in one working day with WiseRoot+ and only about 6 meters with MIG/MAG.

SAVE 50 % IN ROOT PASS LABOR AND FILLER COSTS WITH WiseRoot+

With WiseRoot+ you can achieve 50 % lower labor and filler costs for root pass welding per welded meter for butt welds with plate thicknesses less than 12 mm. This is a result of faster travel speed and the ability to decrease the groove angle. The narrower groove angle means only one filling and capping pass is needed.  The WiseRoot+ process also allows for fluctuation of the root gap, and the after-work costs are lower thanks to the limited amount of slag and spatter.

30 % SAVINGS ON LABOR AND FILLER COSTS BY USING WISEFUSION AND WISEPENETRATION SIMULTANEOUSLY

When combined, the WiseFusion and WisePenetration processes can save up to 30 % in filler material and welding time because a narrower groove angle can be used for butt joints up to 25 mm plate thickness from one side. A study made in the Lappeenranta University of Technology in Finland shows that fewer welding runs were needed to complete the joint when a 30° groove angle was used instead of the traditional 45°. In the example case, the consumption for filler material was reduced from 3.1 kg/m to 2.3 kg/m.



Equipment

 


Kemppi A5 MIG Orbital Welding Carriage product image

A5 MIG Orbital Welding Carriage

Welding carriage driven by two robust electronic motors and equipped with welding gun holder and integrated gun weaving unit, with several optional weaving patterns. Gun weaving unit allows flexible adjustment of the tilt and push/pull angles.

 
Kemppi A5 MIG Remote Control Unit product image

A5 MIG Remote Control Unit

Light and durable remote controller for welding parameter control and immediate change of program. Seamlessly integrated with Kemppi power sources. Starting, stopping, and changing the welding parameters is very quick and simple. Easy to learn and use.

 
Kemppi Ring product image

Ring

A robust guide ring for pipe diameters from 6" to 70". Adjustable support legs. Clamping in the position with a locking lever.

 
Kemppi FastMig X 450 Power source product image

FastMig X 450 Power source

FastMig X 450 is the ultimate power source. This unit boosts your productivity and welding quality to a whole new level.

 
Kemppi WFX 300 P-T Wire feeder product image

WFX 300 P-T Wire feeder

Select your own software according to your needs. This unit includes a strong GT04 feed mechanism with two motors. This wire feeder truly makes the FastMig X user a pipe welding expert.

 
Kemppi MMT 42C  product image

MMT 42C

MMT 42C is a welding gun for mechanized welding. This gun is available in 3 m (6254205) and 4 m (6254207). Gas cooled, 420 A.